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Chapter 5
5-2
5.2 Parts Replacement
Procedure
5.2.1 Laser Scanner Unit
5.2.1.1 Removing the Right
Cover 0006-9620
1) Slide the reader unit, and open the cartridge cover.
2) Open the manual feed tray.
3) Remove the 2 screws [1], and detach the right cover
[2].
F-5-2
5.2.1.2 Removing the Control
Panel 0006-9621
1) Slide the reader unit, and open the cartridge cover.
2) Remove the screw [1], and slide the control panel
[2] to the left.
F-5-3
3) Close the cartridge cover.
4) Disconnect the connector [2], and detach the
control panel [1].
To prevent damage to the flexible cable, be sure to lift
the control panel slightly as shown when
disconnecting the connector [2].
F-5-4
MENO:
To mount the control panel, turn it over as shown in
below figure, and connect the connector [1]; then, turn
back over [2] the control panel to facilitate the work.
F-5-5
5.2.1.3 Removing the Front
Cover 0006-9623
1) Remove the cassette.
2) Remove the screw [1].
[2]
[1]
[1]
[1]
[2]
[2]
[1]
[1]
[2]
- Service Manual 1
- Application 3
- Corrections 3
- Trademarks 3
- Copyright 3
- Symbols Used 4
- Introduction 5
- Chapter 5 Laser Exposure 8
- Chapter 6 Image Formation 8
- Contents 10
- Chapter 14 Self Diagnosis 12
- Chapter 15 Service Mode 12
- Chapter 16 Service Tools 13
- Chapter 1 Introduction 15
- 1.1 Product Specifications 19
- [2] Cartridge [4] Right door 20
- 0007-7162 21
- [5] Delivery upper cover 21
- [6] Delivery rear cover 21
- [7] Left cover 21
- 0006-3933 22
- [21] [19] [17] [15] [13] [11] 23
- 1.1.2 Using the Machine 24
- Chapter 1 25
- 1.1.3 User Mode Items 27
- 0007-2949 31
- 0007-7163 32
- ERROR PAGE 34
- ALL PAGES 34
- 0007-2952 37
- 1. PASSWORD 37
- 2. SUBADDRESS 37
- 0007-2955 39
- 1.1.3.8 PRINT LISTS 0007-2957 40
- Memory Clear List 41
- 1.1.4 Maintenance by the User 42
- 0007-3484 44
- 0007-3526 44
- 0007-3485 44
- 1.1.5 Safety 46
- 0006-4015 47
- 0006-4022 47
- 0006-4034 48
- 1.1.6 Product Specifications 49
- 1.1.6.2 Others 0007-7157 51
- 1.1.7 Function List 55
- Chapter 2 Installation 57
- 50cm/19.7" 61
- 10cm/3.9" 61
- 2.2 Unpacking and 62
- Installation 62
- 2.2.5 Putting Paper in the 63
- Cassette 63
- 2.2.6 Putting Paper in the 64
- Manual Feed Tray 64
- 2.2.7 Connecting the 64
- Interface Cable 64
- Chapter 2 65
- 0006-3707 68
- Chapter 3 Basic 69
- Operation 69
- 3.1 Construction 73
- 3.1.3 Image Processor PCB 74
- 3.1.4 DC Controller PCB 75
- 3.1.5 Control Panel PCB 76
- Chapter 3 77
- 3.1.15 Reproduction Processes 79
- 3.2 Basic Sequence 83
- Chapter 4 Original 85
- Exposure System 85
- 4.1 Construction 89
- 4.2 Parts Replacement 90
- 4.2.1.5 Removing the Control 91
- Panel 0006-9611 91
- 4.2.1.6 Removing the Reader 92
- Unit 0006-9612 92
- 4.2.2 Copyboard glass 93
- 4.2.3 Sensor PCB 93
- 4.2.3.5 Removing the 94
- Copyboard Glass 94
- 4.2.4 Scanner Motor 95
- 4.2.5 Contact sensor 96
- Chapter 4 97
- 5.1 Construction 103
- 5.2 Parts Replacement 104
- Procedure 104
- 0006-9827 105
- 0006-9828 105
- 0006-9831 105
- Unit 0006-9834 106
- 5.2.1.7 Removing the Reader 106
- Chapter 5 107
- Chapter 6 Image 109
- Formation 109
- 6.1 Construction 113
- 6.2 Parts Replacement 114
- Chapter 7 Pickup/ 115
- Feeding System 115
- 7.1 Construction 119
- 7.2 Detecting Jams 120
- 7.2.4 Other Jams 121
- 7.3 Cassette Pick-Up Unit 122
- Chapter 7 123
- 7.4 Manual Feed Pickup Unit 124
- 7.5 Delivery 126
- 7.6 Parts Replacement 128
- 7.6.4 Manual Feed (Upper) 131
- 7.6.5 Manual Feed (Lower) 132
- 7.6.6 Manual Pickup Roller 132
- 7.6.7 Manual Feed Tray sensor 133
- 7.6.7.6 Removing the ADF (if 135
- 7.6.7.13 Removing the 138
- Modular Jack PCB (if 138
- 7.6.7.14 Removing the Main 138
- Motor Unit 0007-1604 138
- 7.6.7.15 Removing the Manual 139
- 7.6.7.16 Removing the Manual 139
- 0006-9733 141
- 0006-9734 141
- 0007-1581 141
- 7.6.8.7 Removing the Reader 142
- Unit 0007-1583 142
- [1][2][1] 146
- 7.6.10 Vertical Path Roller 147
- Chapter 8 Fixing System 151
- Fixing inlet guide 155
- 0006-4121 156
- Chapter 8 157
- 8.3 Protective Functions 158
- 8.4 Parts Replacement 160
- 8.4.1.5 Removing the Control 161
- Panel 0006-9888 161
- 8.4.1.6 Removing the Reader 162
- Unit 0006-9890 162
- 8.4.2 Pressure Roller 164
- 8.4.2.4 Removing the ADF (if 165
- 8.4.2.5 Removing the Control 166
- Panel 0006-9936 166
- 8.4.2.6 Removing the Reader 166
- Unit 0006-9937 166
- 8.4.2.10 Removing the Fixing 168
- Assembly 0006-9928 168
- 8.4.2.11 Removing the Fixing 168
- Film Unit 168
- 8.4.3 Fixing Film 169
- 8.4.3.3 Removing the Right 170
- Cover 0006-9903 170
- 8.4.3.4 Removing the ADF (if 170
- 8.4.3.5 Removing the Control 171
- 8.4.3.6 Removing the Reader 172
- Unit 0006-9915 172
- 8.4.3.7 Removing the Delivery 172
- Cover 0006-9916 172
- 8.4.4 Fixing Delivery Sensor 174
- 8.4.4.5 Removing the Control 176
- 8.4.4.6 Removing the Reader 177
- Unit 0006-9975 177
- 8.4.4.7 Removing the Delivery 177
- Cover 0006-9956 177
- 8.4.4.11 Removing the 179
- Delivery Sensor 0006-9977 179
- Chapter 9 External and 181
- Controls 181
- 9.1 Fans 186
- 9.2 Power Supply System 187
- 0006-4213 188
- 9.2.2 Protection Function 189
- 9.2.3 Backup Battery 189
- 0006-4232 190
- Chapter 9 191
- 9.2.4 Energy-Saving Function 193
- 9.3 Parts Replacement 195
- 9.3.2.2 Removing the Analog 196
- Processor PCB 0006-9557 196
- 9.3.4 Image Processor PCB 199
- 9.3.5 Printer Controller PCB 200
- 9.3.6 NCU PCB 200
- 9.3.7 Modular Jack PCB 201
- Supply PCB 202
- 9.3.8.4 Removing the DC 203
- Controller PCB 0007-7201 203
- 9.3.8.5 Removing the Power 204
- Supply PCB 0006-9588 204
- 9.3.9.1 Removing the Right 205
- Cover 0006-9544 205
- 9.3.9.2 Removing the Control 205
- Panel 0006-9545 205
- 9.3.9.7 Removing the Reader 207
- Cover 0006-9547 208
- 9.3.9.9 Removing the Upper 208
- Cover 0006-9543 208
- 9.3.10 Fans 209
- 9.3.10.6 Removing the ADF (if 211
- 0006-9539 213
- 0006-9540 213
- 0006-9541 213
- 0006-9542 213
- 9.3.11 Motor of Main Drive 214
- Assembly 214
- 9.3.11.3 Removing the Front 215
- Cover 0006-9511 215
- 9.3.11.4 Removing the Left 215
- Cover 0006-9690 215
- 9.3.11.5 Removing the Rear 216
- Cover 0006-9516 216
- 9.3.11.6 Removing the ADF (if 216
- 9.3.11.7 Removing the Reader 217
- [2] [2][2] 219
- 9.3.12 Right Door 220
- 9.3.12.2 Removing the Manual 221
- Feed Tray (lower) 0006-9504 221
- 9.3.12.3 Removing the Right 221
- Door 0006-9506 221
- Chapter 10 Original 222
- 10.1 Basic Construcion 228
- 10.2 Basic Operation 229
- Chapter 10 230
- 10.3 Detection Jams 231
- PS7 (for jam a, b, or c) 232
- PS8 (for jam d or e) 232
- PS2 (for jam f) 232
- 10.4 Parts Replacement 233
- 10.4.2 ADF Drive Unit 234
- 10.4.2.3 Removing the Right 235
- Cover 0007-0265 235
- 10.4.3 ADF Motor Unit 236
- 10.4.3.2 Removing the Rear 237
- Cover 0007-0281 237
- 10.4.3.3 Removing the Right 237
- Cover 0007-0279 237
- 10.4.3.5 Removing the ADF 238
- Drive Unit 238
- 10.4.3.6 Removing the White 238
- 10.4.4 Feeding Outside Guide 239
- 10.4.5 Separation Roller Unit 241
- 10.4.5.2 Removing the Right 242
- Cover 0007-0406 242
- 10.4.5.3 Removing the Rear 242
- 10.4.5.5 Removing the ADF 243
- Drive Unit 0007-0410 243
- 10.4.5.6 Removing the White 243
- Roller 0007-0411 243
- 10.4.5.7 Removing the ADF 244
- Motor Unit 0007-0405 244
- 10.4.6 Separation Roller 245
- 10.4.7 Pickup Roller 249
- 10.4.7.5 Removing the ADF 250
- Pickup rolle 0007-0428 252
- Separation Pad 0007-0444 252
- 10.4.9 Registration Roller 253
- 10.4.9.5 Removing the ADF 254
- 10.4.10 White Roller 255
- 10.4.10.2 Removing the Rear 256
- Cover 0007-0261 256
- 10.4.10.3 Removing the Right 256
- Cover 0007-0271 256
- 10.4.10.5 Removing the ADF 257
- 10.4.10.6 Removing the White 257
- 10.4.11 Feed Roller 258
- 10.4.11.5 Removing the ADF 259
- 10.4.11.6 Removing the 260
- Feeding Outside Guide 260
- 10.4.11.7 Removing the Feed 260
- Roll 0007-0457 260
- 10.4.12 Original Feed Roller 261
- 10.4.12.5 Removing the ADF 262
- 10.4.12.6 Removing the 263
- 10.4.12.7 Removing the 263
- 0007-0479 264
- 0007-0245 264
- 0007-0258 264
- 10.4.13.3 Removing the Right 265
- Cover 0007-0274 265
- 10.4.13.5 Removing the ADF 266
- 10.4.13.6 Removing the 266
- 10.4.13.7 Removing the 267
- 10.4.13.8 Removing the 267
- 10.4.14 Original Sensor 268
- 10.4.14.5 Removing the ADF 269
- Drive Unit 0007-0483 269
- 10.4.14.6 Removing the White 269
- Roller 0007-0484 269
- 10.4.15 Registration Sensor 270
- 10.4.15.2 Removing the Rear 271
- Cover 0007-0256 271
- 10.4.15.3 Removing the Right 271
- Cover 0007-0276 271
- 10.4.15.5 Removing the ADF 272
- Drive Unit 0007-0487 272
- 10.4.15.6 Removing the White 272
- Roller 0007-0488 272
- 10.4.16.2 Removing the Rear 274
- Cover 0007-0255 274
- 10.4.16.3 Removing the Right 274
- Cover 0007-0277 274
- 10.4.16.5 Removing the ADF 275
- Drive Unit 0007-0489 275
- 10.4.16.6 Removing the 275
- 10.4.17 Slide Guide 276
- 10.4.18.1 Removing the Left 277
- Cover 0007-0244 277
- 10.4.18.2 Removing the Rear 278
- Cover 0007-0254 278
- 10.4.18.3 Removing the Right 278
- Cover 0007-0278 278
- 10.4.18.5 Removing the ADF 279
- Drive Unit 0007-0460 279
- 10.4.18.6 Removing the 279
- 10.4.18.7 Removing the 280
- Chapter 11 Maintenance 282
- 0006-3743 286
- 11.2 Durables and Consumables 287
- Chapter 11 288
- 11.4 Cleaning 289
- 11.4.3 Cassette Pickup Roller 290
- 11.4.5 Separation Pad 290
- 11.4.6 Registration Roller 290
- 11.4.7 Transfer Guide 290
- Chapter 12 Standards and 294
- Adjustments 294
- Copy of the test sheet 298
- (feeding direction) 298
- Leading edge margin 298
- Chapter 12 299
- 12.2 Scanning System 300
- 12.3 Fixing System 301
- 12.4 Electrical Components 302
- 12.5 ADF 303
- 12.5.2.2 Left/Right 304
- Registration Adjustment 304
- 0006-4221 305
- 0006-4223 305
- 0007-7207 305
- 12.5.3.4 Leading Edge Read 306
- 12.5.3.5 Trailing Edge Read 306
- Chapter 13 Correcting 308
- Faulty Images 308
- 13.1 Making lnitial Checks 312
- Chapter 13 313
- 6-3:SENSOR 314
- [1] - - - [7] 314
- CRG on DCVS on 315
- 13.2 Troubleshooting 317
- 13.2.1.2 Solid Image 320
- Go through steps 11) to 13) 323
- Go through steps 5) to 10) 323
- 13.2.1.4 Foggy Image 326
- 13.2.1.5 Out of Focus 330
- 0006-4591 331
- 0006-4604 332
- 0006-4567 333
- 13.2.1.7 Smudged/Streaked 335
- 0006-4593 337
- YES: Replace the paper 337
- 13.2.1.8 Poor Finxing 338
- 13.2.2 Faulty Feeding 340
- 13.2.2.2 Skew Feed 342
- 13.2.2.3 Wrinkle 343
- 13.2.3 Malfunction 344
- 0006-4430 345
- 0006-4475 345
- 0006-4476 346
- 0006-4478 347
- 0006-4500 348
- 13.2.3.4 User Warning Message 349
- 0006-4489 350
- 0006-4490 350
- 0006-4491 351
- 0006-4497 353
- YES: End 353
- 13.2.4 Printing/Scanning 354
- 13.2.5.1 Transmission Problem 356
- 13.2.6 Jam (Main Unit) 357
- 13.2.7 Jam (Document Feeder) 368
- 13.3.1 Clutch/Solenoid 370
- 13.3.2 Sensor 371
- T-13-226 372
- 13.3.3.1 Others 0006-4256 373
- 13.3.4 PCBs 374
- T-13-228 375
- VR101: for factory adjustment 377
- VR102: for factory adjustment 377
- Chapter 14 Self 378
- Diagnosis 378
- 14.1 Error Code Table 382
- Chapter 14 383
- 14.2 FAX Error Codes 385
- 14.2.2 User Error Code 388
- 14.2.3 Service Error Code 394
- 0006-4598 422
- A call cannot be made 423
- 15.1 Outline 428
- 15.1.2 Using Service Mode 429
- 15.1.3 List of Menus 430
- Chapter 15 431
- Not used 435
- #11 DOWNLOAD 436
- Not used 436
- #14 CS SET 436
- 15.2 Service Mode Table 437
- Bit Function 1 0 Factory 447
- 15.2.2 Menu Switch Settings 449
- 15.2.4 SPECIAL Setting 453
- 15.2.5 NCU Setting 453
- 15.2.6 ISDN Setting 453
- 15.2.10 PDL 456
- 15.2.11 Counter 456
- 15.2.12 Generating a Report 457
- 15.2.13 Downloading 458
- 15.2.14 Clearing 458
- 15.2.15 ROM Indication 459
- 15.2.17 Test Mode 459
- D-RAM Test (1: D-RAM) 465
- 15.2.18 Test Mode 477
- 15.2.19 Service Report 494
- COUNTER REPORT 497
- PRINT SPEC REPORT 497
- ************************** 499
- *** *** 499
- 16.1 List of Special Tools 506
- 0007-3464 507
- Jul 16 2004 508
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