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CHAPTER 5 IMAGE FORMATION SYSTEM
COPYRIGHT
©
2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002
5-2
The image formation system consists of the following major components:
F05-101-01
Photosensitive drum
Cleaning blade
Primary charging roller
Laser beam
Transfer charging roller
Paper path
Drum unit
Developing cylinder
Blade
Toner cartridge
Developing assembly
- FY8-13HS-000 1
- 1 Symbols Used 3
- 2 Outline of the Manual 4
- System Configuration 8
- INTRODUCTION 10
- Contents 12
- CONTENTS 14
- CHAPTER 7 FIXING SYSTEM 16
- CONTROL SYSTEM 16
- CHAPTER 9 CASSETTE UNIT 17
- CHAPTER 11 INSTALLATION 18
- CHAPTER 10 INNER 2-WAY TRAY 18
- CHAPTER 13 TROUBLESHOOTING 19
- CHAPTER 14 VERSION UP 22
- APPENDIX 23
- CHAPTER 1 25
- 1 Features 27
- CHAPTER 1 INTRODUCTION 28
- 2.1.1 Type 29
- 2.1.2 System 29
- 2.1.3 Functions 30
- Item Description 31
- T01-210-04 31
- 2.1.4 Others 32
- 2.2 Cassette Unit 34
- 2.3 Inner 2-Way Tray 35
- 3 Names of Parts 36
- 3.1.2 Cassette Unit 38
- 3.1.3 Inner 2-Way Tray 39
- 3.2 Cross Section 40
- 3.2.2 Cassette Unit 42
- [1] [2] [3] [4] [5] 42
- 3.2.3 Inner 2-Way Tray 43
- 4 Control Panel 44
- No. Key/LED name Description 45
- F01-401-02 47
- F01-401-03 49
- No. Key name Description 49
- 4.1.3 Master Password 51
- 4.2 Basic Operation 52
- 4.3 Extended Operation 53
- 4.4 User Mode 54
- Mode setting screen 62
- 5 Cleaning by the User 85
- White Plate 87
- 6 Safety and Warnings 90
- 6.3 Handling the Laser Unit 91
- 6.4 Safety of the Toner 92
- 7 Reproduction Processes 93
- 1 Basic Operation 97
- 1.2.1 Image Processor PCB 98
- 1.2.2 DC Controller PCB 99
- CHAPTER 2 BASIC OPERATION 100
- 1.2.3 Power Supply PCB 101
- 1.2.4 Analog Processor PCB 101
- F02-103-01 102
- 1.4.1 Outline 105
- F02-104-02 107
- 1.5.1 Outline 109
- CHAPTER 3 111
- 1 Outline of Operation 113
- 2 Reader Drive System 114
- 3.1 Outline 116
- COPYRIGHT 117
- 3.4 Detection by the ADF 119
- 4 Image Processing 120
- 4.2 Contact Sensor 121
- Read start signal 122
- Clock signal 122
- Sensor drive voltage 122
- Analog image data 122
- (OS1~OS4) 122
- 4.3 A/D Conversion 123
- 4.4 Shading Correction 123
- 4.5 Re-Ordering 124
- 4.7 LED Intensity Adjustment 126
- 4.8 Enlargement/Reduction 126
- 4.9 Edge Emphasis 129
- 4.10 Editing 129
- 4.12.1 Error Diffusion 130
- 4.13.2 SDRAM 130
- 4.14.1 Smoothing 131
- 5 Disassembly and Assembly 132
- 5.1 Copyboard Glass 133
- 5.2.1 Removing the CS Unit 135
- When mounting the belt re 138
- [2] is securely fitted 138
- F03-502-08 138
- <OK> 139
- <NG> 139
- 5.3 Reader Motor 142
- CHAPTER 4 145
- LASER EXPOSURE SYSTEM 145
- F04-102-01 149
- 2.1 Outline 150
- 2.2 Signals Used 150
- F04-201-01 151
- 3 Laser Driver Circuit 152
- DC controller 153
- Laser driver 153
- Laser driver PCB 153
- 4.1 Outline 154
- 4.3 Scanner Pre-Rotation 155
- [4][3] [1] [2] [3] 157
- CHAPTER 5 159
- IMAGE FORMATION SYSTEM 159
- 1 Outline of Processes 161
- F05-101-01 162
- 2.2.1 DC Bias 165
- 2.2.2 AC Bias 165
- 3.2.1 DC Bias 167
- 3.2.2 AC Bias 167
- 4.5.1 Type of Mode 170
- 5.1 Outline 171
- 6.1 Outline 174
- 7 Disassembly and Assembly 176
- 7.1.1 Removing the Drum Unit 177
- [3] [2] [1] 178
- 7.3 Transfer Roller 180
- CHAPTER 6 181
- PICKUP/FEEDING SYSTEM 181
- 1 Outline 183
- 2.1.1 Outline 185
- DC controller PCB 185
- Solenoid 186
- Pickup roller 186
- Feeding roller 187
- Feeding roller 187
- 2.1.3 Pickup Retry 188
- A4 A5 B5 LGL LTR STMT U2 189
- A4R B4 B5R 11x17 LTRR U1 U3A3 189
- 2.2.1 Outline 190
- F06-202-02 192
- 4 Detecting Jams 195
- 4.2.1 Delay Jam 196
- Notation Name Delay jam 197
- T06-402-02 197
- 4.2.2 Stationary Jams 198
- 4.2.3 Cover Open Jam 199
- 4.2.4 Jam History 199
- 5.1 Cassette Pickup Assembly 201
- [15][14][12] 202
- 5.2 Multifeeder Tray Assembly 206
- [3] [2][2] 209
- [27][28] 213
- [26][27] 213
- [7][8][6][9] 214
- CHAPTER 7 217
- FIXING SYSTEM 217
- CHAPTER 7 FIXING SYSTEM 220
- 2.3.1 Outline 226
- 2.4 Protective Mechanism 228
- 3 Disassembly and Assembly 229
- [12] [10] 235
- [19] [19][18] [18] 236
- [33][32] 239
- F07-305-03 241
- [10][11] [12] 244
- CHAPTER 8 249
- EXTERNALS AND AUXILIARY 249
- 1 Control Panel 251
- F08-201-01 253
- 2.2 Protective Mechanisms 255
- 3.2 Control 256
- F08-301-01 257
- 3.3 Operation 258
- 4.2.1 Controlling the Speed 260
- 4.2.2 Error Detection 261
- 5.1.1 Outline 262
- 5.1.3 Lithium Battery (BAT1) 263
- 5.2.1 Types of Data 266
- 6 Disassembly and Assembly 269
- F08-601-01 270
- 6.2 Control Panel 273
- 6.3.1 Removing the Main Motor 274
- 6.5 PCBs 276
- 6.5.5 Removing the RAM DIMM 277
- 6.5.6 Removing the ROM DIMM 278
- [11] [12][12] [13] 279
- [17][21][20] 280
- [18][19] 280
- [4][1] [3] [1][2] 281
- [1][4][3] 282
- [2] [1][1] 282
- CHAPTER 9 283
- CASSETTE UNIT 283
- 2 Pickup Assembly 288
- 1-cassette unit 288
- 2.2 Pickup Control 291
- 2.3 Cassette Pickup Operation 291
- 2.4 Pickup Re-Try Operation 291
- 3.2.1 Delay Jam 292
- 3.2.2 Stationary Jam 292
- 3.2.3 Jam History 292
- 4 Disassembly and Assembly 293
- 4.2 Cassette Pickup Assembly 296
- Controller PCB 297
- CHAPTER 10 299
- INNER 2-WAY TRAY 299
- 1 Specifications 301
- CHAPTER 10 INNER 2-WAY TRAY 302
- [15] [15] 309
- F10-401-12 311
- CHAPTER 11 313
- INSTALLATION 313
- CHAPTER 11 INSTALLATION 315
- 100 mm / 3.94 in. min 316
- 1010 mm / 39.8 in 316
- 2.2 Installing the Machine 318
- 2.4 Removing the Dummy Drum 321
- 2.5 Mounting the Drum Unit 323
- 2.9 Checking the Copy Images 334
- 2.13.1 Connecting the Line 338
- 2.13.3 Communications Test 338
- 3 Relocating the Machine 340
- F11-401-01 341
- 5.2 Installation 343
- 6.1.1 Installation 348
- 6.2.2 Mounting the RAM 350
- 7.1 Parts to Procure 353
- 7.2 Unpacking 353
- 12345678 359
- CHAPTER 12 367
- MAINTENANCE AND INSPECTION 367
- 1 Periodically Replaced Parts 369
- 2 Guide to Durables 370
- 3 Basic Service Work 371
- 4 Cleaning During a Visit 372
- Photosensitive drum 376
- CHAPTER 13 377
- TROUBLESHOOTING 377
- F13-101-01 379
- F13-101-02 380
- 2 Standards and Adjustments 381
- Leading edge of paper 384
- (middle of 389
- (feed direction) 389
- 2.3.2 Gain Auto Adjustment 390
- 2.4.1 Checking the Sensors 394
- F13-204-04 396
- 3.1.1 Site of Installation 397
- 3.1.2 Checking the Originals 397
- 3.1.5 Checking the Drum Unit 398
- 3.1.6 Checking the Paper 398
- 3.1.8 Others 398
- Blank Page 399
- 3.2 Image Faults Samples 400
- 3.3.21 The copy is blank 415
- 3.4.1 AC power is absent 418
- 3.4.2 DC power is absent 419
- 3.5.1 Outline 429
- 3.5.2 Pickup Assembly 430
- 4.1.1 Outline 435
- 4.1.2 Checking the Sensors 435
- F13-402-01 436
- 4.3 Sensors 437
- 4.4 PCBs 438
- Description 439
- F13-405-01 440
- Symbol Name Notation Function 441
- 4.6 Cassette Unit 442
- 4.7 Inner 2-Way Tray 444
- Check Pins 445
- 4.8.1 Image Processor PCB 446
- 4.8.2 DC Controller PCB 447
- 4.8.3 Power Supply PCB 448
- 4.8.4 Analog Processor PCB 449
- F13-408-05 450
- F13-408-06 450
- 5 Service Mode 451
- 5.2 Using the Mode 453
- 5.3 Service Mode Menus 454
- F13-503-02 455
- 011 through 020 455
- F13-503-03 456
- F13-503-04 457
- F13-503-07 460
- F13-503-08 461
- 00000000 462
- 5.4.5 NCU Setting (#4B NCU) 498
- 5.4.6 ISDN Setting (#4C ISDN) 498
- Function 500
- Range Unit 500
- #6 SCANNER-8 MODEL 502
- #6 SCANNER-9 ADF 503
- 5.4.10 PDL (#8 PDL) 507
- 5.4.11 Counters (#9 COUNTER) 508
- 5.4.14 Clear (#12 CLEAR) 513
- 5.5.1 Outline 515
- 5.5.2 Test Mode Menu 516
- *Not used 517
- F13-505-02 517
- F13-505-03 518
- F13-505-04 519
- 5.5.3 D-RAM Test (1: D-RAM) 521
- F13-505-06 522
- 5.5.4 CCD Test (2: CCD TEST) 523
- 5.5.5 PRINT Test (3: PRINT) 524
- F13-505-09 529
- F13-505-12 533
- F13-505-13 535
- F13-505-14 536
- 5.6 Report 539
- • Memory Clear List 541
- F13-506-01 541
- 5.6.2 Service Report 542
- 2. System Data List 543
- F13-506-02 543
- Number of Number of Number of 544
- 2001 07/18 19:18 FAX 001 545
- 7. Specifications Report 549
- The following items are used: 549
- F13-506-07 549
- Type of report 551
- Operation 551
- 6 Self Diagnosis 554
- 6.2 Error Codes 555
- 6.2.2 Finisher Error Codes 561
- 6.3.2 Error Codes 568
- #0022 [TX] Call fails 575
- CHAPTER 14 605
- VERSION UP 605
- 1 Upgrading 607
- F14-101-01 608
- 2 Upgrading by Downloading 609
- CHAPTER 14 VERSION UP 610
- 2.3 Installing the Firmware 616
- F14-203-02 618
- F14-204-05 622
- F14-204-06 622
- 2.5 Downloading for G3 FAX 626
- [1] [2] [3] [4] [6][7][5] [8] 627
- 2.6.2 Downloading 628
- F14-206-07 631
- 3.2.1 Making Preparations 633
- 3.2.2 Making Connections 634
- 3.2.3 Backing Up Data 635
- F14-302-04 636
- F14-302-05 636
- F14-302-06 637
- F14-302-07 637
- F14-302-08 638
- 3.2.4 Downloading Backup Data 640
- F14-302-12 641
- F14-302-13 641
- F14-302-14 642
- F14-302-15 642
- 3.2.5 Managing Backup Data 644
- A General Timing Chart 649
- B General Circuit Diagram 651
- C 1-cassette unit 653
- D 2/3-cassette unit 654
- E Inner 2-way tray 655
- F Special Tools 657
- G Solvents and Oils 659
- FAX BOARD 661
- 1 Outline of the Manual 663
- 1 Introduction 667
- 2 Specifications 668
- CHAPTER 2 671
- BASIC OPERATION 671
- F02-101-01 673
- 1.2 Functions 674
- 1.4 Functions 676
- 2.1.1 Line Selection Number 677
- 2.1.2 List of Functions 678
- CHAPTER 3 TROUBLESHOOTING 681
- No communication can be made 682
- No call can be made 682
- 4.2.1 Correcting Faults 684
- F03-402-01 685
- FAX TELLINE 686
- 6 Service Switch 687
- Printer Board-N1/Ethernet 689
- 3 Operation 699
- Hierarchy of the Settings 700
- Menu Name Description 700
- OPERATION 703
- 1 Construction 705
- CHAPTER 2 OPERATION 706
- Expansion RAM DIMM Slot 707
- 1.2.2 Upgrading 708
- DISASSEMBLY/ASSEMBLY 711
- 1 Disassembly and Assembly 713
- 1.1 Removing the Hard Disk 714
- F03-102-03 716
- 1.3.3 After Replacement 719
- 1 Service Mode 723
- • For non-fax model 724
- • For fax model 724
- F05-101-02 724
- 1.2 Functions of Service Mode 726
- CHAPTER 4 TROUBLESHOOTING 727
- 2 Self Diagnosis 728
- 2.2 Warning Messages 729
- 2.3 Normal Error 730
- 2.4 Service Call Error 731
- 1 Wrist strap CK-0534-000 A 735
- 2002 CANON INC. CANON 737
- 100% reprocessed paper 738
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