Canon iR1600 Technical Information Seite 229
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CHAPTER 7 FIXING SYSTEM
COPYRIGHT
©
2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002
7-11
3 Disassembly and Assembly
Here, instructions on how to disassemble/assemble the machine are given together with
explanations of its mechanical characteristics; be sure to keep the following in mind when
going through the work:
1.
Before starting the work, be sure to disconnect the power plug. Moreover, if you
have removed the drum unit, be sure to keep it in a protective bag.
2. Unless otherwise specially indicated, reverse the steps used to disassemble the ma-
chine when assembling it.
3. Identify the screws by type (length, diameter) and location.
4. To ensure electrical continuity, the mounting screws used for the grounding wire and
arrestors are equipped with toothed washers. Do not leave them out when assembling
the machine.
5.
As a rule, do not operate the machine with any of its parts removed.
- FY8-13HS-000 1
- 1 Symbols Used 3
- 2 Outline of the Manual 4
- System Configuration 8
- INTRODUCTION 10
- Contents 12
- CONTENTS 14
- CHAPTER 7 FIXING SYSTEM 16
- CONTROL SYSTEM 16
- CHAPTER 9 CASSETTE UNIT 17
- CHAPTER 11 INSTALLATION 18
- CHAPTER 10 INNER 2-WAY TRAY 18
- CHAPTER 13 TROUBLESHOOTING 19
- CHAPTER 14 VERSION UP 22
- APPENDIX 23
- CHAPTER 1 25
- 1 Features 27
- CHAPTER 1 INTRODUCTION 28
- 2.1.1 Type 29
- 2.1.2 System 29
- 2.1.3 Functions 30
- Item Description 31
- T01-210-04 31
- 2.1.4 Others 32
- 2.2 Cassette Unit 34
- 2.3 Inner 2-Way Tray 35
- 3 Names of Parts 36
- 3.1.2 Cassette Unit 38
- 3.1.3 Inner 2-Way Tray 39
- 3.2 Cross Section 40
- 3.2.2 Cassette Unit 42
- [1] [2] [3] [4] [5] 42
- 3.2.3 Inner 2-Way Tray 43
- 4 Control Panel 44
- No. Key/LED name Description 45
- F01-401-02 47
- F01-401-03 49
- No. Key name Description 49
- 4.1.3 Master Password 51
- 4.2 Basic Operation 52
- 4.3 Extended Operation 53
- 4.4 User Mode 54
- Mode setting screen 62
- 5 Cleaning by the User 85
- White Plate 87
- 6 Safety and Warnings 90
- 6.3 Handling the Laser Unit 91
- 6.4 Safety of the Toner 92
- 7 Reproduction Processes 93
- 1 Basic Operation 97
- 1.2.1 Image Processor PCB 98
- 1.2.2 DC Controller PCB 99
- CHAPTER 2 BASIC OPERATION 100
- 1.2.3 Power Supply PCB 101
- 1.2.4 Analog Processor PCB 101
- F02-103-01 102
- 1.4.1 Outline 105
- F02-104-02 107
- 1.5.1 Outline 109
- CHAPTER 3 111
- 1 Outline of Operation 113
- 2 Reader Drive System 114
- 3.1 Outline 116
- COPYRIGHT 117
- 3.4 Detection by the ADF 119
- 4 Image Processing 120
- 4.2 Contact Sensor 121
- Read start signal 122
- Clock signal 122
- Sensor drive voltage 122
- Analog image data 122
- (OS1~OS4) 122
- 4.3 A/D Conversion 123
- 4.4 Shading Correction 123
- 4.5 Re-Ordering 124
- 4.7 LED Intensity Adjustment 126
- 4.8 Enlargement/Reduction 126
- 4.9 Edge Emphasis 129
- 4.10 Editing 129
- 4.12.1 Error Diffusion 130
- 4.13.2 SDRAM 130
- 4.14.1 Smoothing 131
- 5 Disassembly and Assembly 132
- 5.1 Copyboard Glass 133
- 5.2.1 Removing the CS Unit 135
- When mounting the belt re 138
- [2] is securely fitted 138
- F03-502-08 138
- <OK> 139
- <NG> 139
- 5.3 Reader Motor 142
- CHAPTER 4 145
- LASER EXPOSURE SYSTEM 145
- F04-102-01 149
- 2.1 Outline 150
- 2.2 Signals Used 150
- F04-201-01 151
- 3 Laser Driver Circuit 152
- DC controller 153
- Laser driver 153
- Laser driver PCB 153
- 4.1 Outline 154
- 4.3 Scanner Pre-Rotation 155
- [4][3] [1] [2] [3] 157
- CHAPTER 5 159
- IMAGE FORMATION SYSTEM 159
- 1 Outline of Processes 161
- F05-101-01 162
- 2.2.1 DC Bias 165
- 2.2.2 AC Bias 165
- 3.2.1 DC Bias 167
- 3.2.2 AC Bias 167
- 4.5.1 Type of Mode 170
- 5.1 Outline 171
- 6.1 Outline 174
- 7 Disassembly and Assembly 176
- 7.1.1 Removing the Drum Unit 177
- [3] [2] [1] 178
- 7.3 Transfer Roller 180
- CHAPTER 6 181
- PICKUP/FEEDING SYSTEM 181
- 1 Outline 183
- 2.1.1 Outline 185
- DC controller PCB 185
- Solenoid 186
- Pickup roller 186
- Feeding roller 187
- Feeding roller 187
- 2.1.3 Pickup Retry 188
- A4 A5 B5 LGL LTR STMT U2 189
- A4R B4 B5R 11x17 LTRR U1 U3A3 189
- 2.2.1 Outline 190
- F06-202-02 192
- 4 Detecting Jams 195
- 4.2.1 Delay Jam 196
- Notation Name Delay jam 197
- T06-402-02 197
- 4.2.2 Stationary Jams 198
- 4.2.3 Cover Open Jam 199
- 4.2.4 Jam History 199
- 5.1 Cassette Pickup Assembly 201
- [15][14][12] 202
- 5.2 Multifeeder Tray Assembly 206
- [3] [2][2] 209
- [27][28] 213
- [26][27] 213
- [7][8][6][9] 214
- CHAPTER 7 217
- FIXING SYSTEM 217
- CHAPTER 7 FIXING SYSTEM 220
- 2.3.1 Outline 226
- 2.4 Protective Mechanism 228
- 3 Disassembly and Assembly 229
- [12] [10] 235
- [19] [19][18] [18] 236
- [33][32] 239
- F07-305-03 241
- [10][11] [12] 244
- CHAPTER 8 249
- EXTERNALS AND AUXILIARY 249
- 1 Control Panel 251
- F08-201-01 253
- 2.2 Protective Mechanisms 255
- 3.2 Control 256
- F08-301-01 257
- 3.3 Operation 258
- 4.2.1 Controlling the Speed 260
- 4.2.2 Error Detection 261
- 5.1.1 Outline 262
- 5.1.3 Lithium Battery (BAT1) 263
- 5.2.1 Types of Data 266
- 6 Disassembly and Assembly 269
- F08-601-01 270
- 6.2 Control Panel 273
- 6.3.1 Removing the Main Motor 274
- 6.5 PCBs 276
- 6.5.5 Removing the RAM DIMM 277
- 6.5.6 Removing the ROM DIMM 278
- [11] [12][12] [13] 279
- [17][21][20] 280
- [18][19] 280
- [4][1] [3] [1][2] 281
- [1][4][3] 282
- [2] [1][1] 282
- CHAPTER 9 283
- CASSETTE UNIT 283
- 2 Pickup Assembly 288
- 1-cassette unit 288
- 2.2 Pickup Control 291
- 2.3 Cassette Pickup Operation 291
- 2.4 Pickup Re-Try Operation 291
- 3.2.1 Delay Jam 292
- 3.2.2 Stationary Jam 292
- 3.2.3 Jam History 292
- 4 Disassembly and Assembly 293
- 4.2 Cassette Pickup Assembly 296
- Controller PCB 297
- CHAPTER 10 299
- INNER 2-WAY TRAY 299
- 1 Specifications 301
- CHAPTER 10 INNER 2-WAY TRAY 302
- [15] [15] 309
- F10-401-12 311
- CHAPTER 11 313
- INSTALLATION 313
- CHAPTER 11 INSTALLATION 315
- 100 mm / 3.94 in. min 316
- 1010 mm / 39.8 in 316
- 2.2 Installing the Machine 318
- 2.4 Removing the Dummy Drum 321
- 2.5 Mounting the Drum Unit 323
- 2.9 Checking the Copy Images 334
- 2.13.1 Connecting the Line 338
- 2.13.3 Communications Test 338
- 3 Relocating the Machine 340
- F11-401-01 341
- 5.2 Installation 343
- 6.1.1 Installation 348
- 6.2.2 Mounting the RAM 350
- 7.1 Parts to Procure 353
- 7.2 Unpacking 353
- 12345678 359
- CHAPTER 12 367
- MAINTENANCE AND INSPECTION 367
- 1 Periodically Replaced Parts 369
- 2 Guide to Durables 370
- 3 Basic Service Work 371
- 4 Cleaning During a Visit 372
- Photosensitive drum 376
- CHAPTER 13 377
- TROUBLESHOOTING 377
- F13-101-01 379
- F13-101-02 380
- 2 Standards and Adjustments 381
- Leading edge of paper 384
- (middle of 389
- (feed direction) 389
- 2.3.2 Gain Auto Adjustment 390
- 2.4.1 Checking the Sensors 394
- F13-204-04 396
- 3.1.1 Site of Installation 397
- 3.1.2 Checking the Originals 397
- 3.1.5 Checking the Drum Unit 398
- 3.1.6 Checking the Paper 398
- 3.1.8 Others 398
- Blank Page 399
- 3.2 Image Faults Samples 400
- 3.3.21 The copy is blank 415
- 3.4.1 AC power is absent 418
- 3.4.2 DC power is absent 419
- 3.5.1 Outline 429
- 3.5.2 Pickup Assembly 430
- 4.1.1 Outline 435
- 4.1.2 Checking the Sensors 435
- F13-402-01 436
- 4.3 Sensors 437
- 4.4 PCBs 438
- Description 439
- F13-405-01 440
- Symbol Name Notation Function 441
- 4.6 Cassette Unit 442
- 4.7 Inner 2-Way Tray 444
- Check Pins 445
- 4.8.1 Image Processor PCB 446
- 4.8.2 DC Controller PCB 447
- 4.8.3 Power Supply PCB 448
- 4.8.4 Analog Processor PCB 449
- F13-408-05 450
- F13-408-06 450
- 5 Service Mode 451
- 5.2 Using the Mode 453
- 5.3 Service Mode Menus 454
- F13-503-02 455
- 011 through 020 455
- F13-503-03 456
- F13-503-04 457
- F13-503-07 460
- F13-503-08 461
- 00000000 462
- 5.4.5 NCU Setting (#4B NCU) 498
- 5.4.6 ISDN Setting (#4C ISDN) 498
- Function 500
- Range Unit 500
- #6 SCANNER-8 MODEL 502
- #6 SCANNER-9 ADF 503
- 5.4.10 PDL (#8 PDL) 507
- 5.4.11 Counters (#9 COUNTER) 508
- 5.4.14 Clear (#12 CLEAR) 513
- 5.5.1 Outline 515
- 5.5.2 Test Mode Menu 516
- *Not used 517
- F13-505-02 517
- F13-505-03 518
- F13-505-04 519
- 5.5.3 D-RAM Test (1: D-RAM) 521
- F13-505-06 522
- 5.5.4 CCD Test (2: CCD TEST) 523
- 5.5.5 PRINT Test (3: PRINT) 524
- F13-505-09 529
- F13-505-12 533
- F13-505-13 535
- F13-505-14 536
- 5.6 Report 539
- • Memory Clear List 541
- F13-506-01 541
- 5.6.2 Service Report 542
- 2. System Data List 543
- F13-506-02 543
- Number of Number of Number of 544
- 2001 07/18 19:18 FAX 001 545
- 7. Specifications Report 549
- The following items are used: 549
- F13-506-07 549
- Type of report 551
- Operation 551
- 6 Self Diagnosis 554
- 6.2 Error Codes 555
- 6.2.2 Finisher Error Codes 561
- 6.3.2 Error Codes 568
- #0022 [TX] Call fails 575
- CHAPTER 14 605
- VERSION UP 605
- 1 Upgrading 607
- F14-101-01 608
- 2 Upgrading by Downloading 609
- CHAPTER 14 VERSION UP 610
- 2.3 Installing the Firmware 616
- F14-203-02 618
- F14-204-05 622
- F14-204-06 622
- 2.5 Downloading for G3 FAX 626
- [1] [2] [3] [4] [6][7][5] [8] 627
- 2.6.2 Downloading 628
- F14-206-07 631
- 3.2.1 Making Preparations 633
- 3.2.2 Making Connections 634
- 3.2.3 Backing Up Data 635
- F14-302-04 636
- F14-302-05 636
- F14-302-06 637
- F14-302-07 637
- F14-302-08 638
- 3.2.4 Downloading Backup Data 640
- F14-302-12 641
- F14-302-13 641
- F14-302-14 642
- F14-302-15 642
- 3.2.5 Managing Backup Data 644
- A General Timing Chart 649
- B General Circuit Diagram 651
- C 1-cassette unit 653
- D 2/3-cassette unit 654
- E Inner 2-way tray 655
- F Special Tools 657
- G Solvents and Oils 659
- FAX BOARD 661
- 1 Outline of the Manual 663
- 1 Introduction 667
- 2 Specifications 668
- CHAPTER 2 671
- BASIC OPERATION 671
- F02-101-01 673
- 1.2 Functions 674
- 1.4 Functions 676
- 2.1.1 Line Selection Number 677
- 2.1.2 List of Functions 678
- CHAPTER 3 TROUBLESHOOTING 681
- No communication can be made 682
- No call can be made 682
- 4.2.1 Correcting Faults 684
- F03-402-01 685
- FAX TELLINE 686
- 6 Service Switch 687
- Printer Board-N1/Ethernet 689
- 3 Operation 699
- Hierarchy of the Settings 700
- Menu Name Description 700
- OPERATION 703
- 1 Construction 705
- CHAPTER 2 OPERATION 706
- Expansion RAM DIMM Slot 707
- 1.2.2 Upgrading 708
- DISASSEMBLY/ASSEMBLY 711
- 1 Disassembly and Assembly 713
- 1.1 Removing the Hard Disk 714
- F03-102-03 716
- 1.3.3 After Replacement 719
- 1 Service Mode 723
- • For non-fax model 724
- • For fax model 724
- F05-101-02 724
- 1.2 Functions of Service Mode 726
- CHAPTER 4 TROUBLESHOOTING 727
- 2 Self Diagnosis 728
- 2.2 Warning Messages 729
- 2.3 Normal Error 730
- 2.4 Service Call Error 731
- 1 Wrist strap CK-0534-000 A 735
- 2002 CANON INC. CANON 737
- 100% reprocessed paper 738
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