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COPYRIGHT
©
2002 CANON INC.
2001 2001
CANON iR1600/iR2000/iR1610/iR2010 SERIES REV
.0 MAR. 2002
CHAPTER 12
MAINTENANCE AND INSPECTION
1
2
...
362
363
364
365
366
367
368
369
370
371
372
...
737
738
FY8-13HS-000
1
1 Symbols Used
3
2 Outline of the Manual
4
System Configuration
8
INTRODUCTION
10
Contents
12
CONTENTS
14
CHAPTER 7 FIXING SYSTEM
16
CONTROL SYSTEM
16
CHAPTER 9 CASSETTE UNIT
17
CHAPTER 11 INSTALLATION
18
CHAPTER 10 INNER 2-WAY TRAY
18
CHAPTER 13 TROUBLESHOOTING
19
CHAPTER 14 VERSION UP
22
APPENDIX
23
CHAPTER 1
25
1 Features
27
CHAPTER 1 INTRODUCTION
28
2.1.1 Type
29
2.1.2 System
29
2.1.3 Functions
30
Item Description
31
T01-210-04
31
2.1.4 Others
32
2.2 Cassette Unit
34
2.3 Inner 2-Way Tray
35
3 Names of Parts
36
3.1.2 Cassette Unit
38
3.1.3 Inner 2-Way Tray
39
3.2 Cross Section
40
3.2.2 Cassette Unit
42
[1] [2] [3] [4] [5]
42
3.2.3 Inner 2-Way Tray
43
4 Control Panel
44
No. Key/LED name Description
45
F01-401-02
47
F01-401-03
49
No. Key name Description
49
4.1.3 Master Password
51
4.2 Basic Operation
52
4.3 Extended Operation
53
4.4 User Mode
54
Mode setting screen
62
5 Cleaning by the User
85
White Plate
87
6 Safety and Warnings
90
6.3 Handling the Laser Unit
91
6.4 Safety of the Toner
92
7 Reproduction Processes
93
1 Basic Operation
97
1.2.1 Image Processor PCB
98
1.2.2 DC Controller PCB
99
CHAPTER 2 BASIC OPERATION
100
1.2.3 Power Supply PCB
101
1.2.4 Analog Processor PCB
101
F02-103-01
102
1.4.1 Outline
105
F02-104-02
107
1.5.1 Outline
109
CHAPTER 3
111
1 Outline of Operation
113
2 Reader Drive System
114
3.1 Outline
116
COPYRIGHT
117
3.4 Detection by the ADF
119
4 Image Processing
120
4.2 Contact Sensor
121
Read start signal
122
Clock signal
122
Sensor drive voltage
122
Analog image data
122
(OS1~OS4)
122
4.3 A/D Conversion
123
4.4 Shading Correction
123
4.5 Re-Ordering
124
4.7 LED Intensity Adjustment
126
4.8 Enlargement/Reduction
126
4.9 Edge Emphasis
129
4.10 Editing
129
4.12.1 Error Diffusion
130
4.13.2 SDRAM
130
4.14.1 Smoothing
131
5 Disassembly and Assembly
132
5.1 Copyboard Glass
133
5.2.1 Removing the CS Unit
135
When mounting the belt re
138
[2] is securely fitted
138
F03-502-08
138
<OK>
139
<NG>
139
5.3 Reader Motor
142
CHAPTER 4
145
LASER EXPOSURE SYSTEM
145
F04-102-01
149
2.1 Outline
150
2.2 Signals Used
150
F04-201-01
151
3 Laser Driver Circuit
152
DC controller
153
Laser driver
153
Laser driver PCB
153
4.1 Outline
154
4.3 Scanner Pre-Rotation
155
[4][3] [1] [2] [3]
157
CHAPTER 5
159
IMAGE FORMATION SYSTEM
159
1 Outline of Processes
161
F05-101-01
162
2.2.1 DC Bias
165
2.2.2 AC Bias
165
3.2.1 DC Bias
167
3.2.2 AC Bias
167
4.5.1 Type of Mode
170
5.1 Outline
171
6.1 Outline
174
7 Disassembly and Assembly
176
7.1.1 Removing the Drum Unit
177
[3] [2] [1]
178
7.3 Transfer Roller
180
CHAPTER 6
181
PICKUP/FEEDING SYSTEM
181
1 Outline
183
2.1.1 Outline
185
DC controller PCB
185
Solenoid
186
Pickup roller
186
Feeding roller
187
Feeding roller
187
2.1.3 Pickup Retry
188
A4 A5 B5 LGL LTR STMT U2
189
A4R B4 B5R 11x17 LTRR U1 U3A3
189
2.2.1 Outline
190
F06-202-02
192
4 Detecting Jams
195
4.2.1 Delay Jam
196
Notation Name Delay jam
197
T06-402-02
197
4.2.2 Stationary Jams
198
4.2.3 Cover Open Jam
199
4.2.4 Jam History
199
5.1 Cassette Pickup Assembly
201
[15][14][12]
202
5.2 Multifeeder Tray Assembly
206
[3] [2][2]
209
[27][28]
213
[26][27]
213
[7][8][6][9]
214
CHAPTER 7
217
FIXING SYSTEM
217
CHAPTER 7 FIXING SYSTEM
220
2.3.1 Outline
226
2.4 Protective Mechanism
228
3 Disassembly and Assembly
229
[12] [10]
235
[19] [19][18] [18]
236
[33][32]
239
F07-305-03
241
[10][11] [12]
244
CHAPTER 8
249
EXTERNALS AND AUXILIARY
249
1 Control Panel
251
F08-201-01
253
2.2 Protective Mechanisms
255
3.2 Control
256
F08-301-01
257
3.3 Operation
258
4.2.1 Controlling the Speed
260
4.2.2 Error Detection
261
5.1.1 Outline
262
5.1.3 Lithium Battery (BAT1)
263
5.2.1 Types of Data
266
6 Disassembly and Assembly
269
F08-601-01
270
6.2 Control Panel
273
6.3.1 Removing the Main Motor
274
6.5 PCBs
276
6.5.5 Removing the RAM DIMM
277
6.5.6 Removing the ROM DIMM
278
[11] [12][12] [13]
279
[17][21][20]
280
[18][19]
280
[4][1] [3] [1][2]
281
[1][4][3]
282
[2] [1][1]
282
CHAPTER 9
283
CASSETTE UNIT
283
2 Pickup Assembly
288
1-cassette unit
288
2.2 Pickup Control
291
2.3 Cassette Pickup Operation
291
2.4 Pickup Re-Try Operation
291
3.2.1 Delay Jam
292
3.2.2 Stationary Jam
292
3.2.3 Jam History
292
4 Disassembly and Assembly
293
4.2 Cassette Pickup Assembly
296
Controller PCB
297
CHAPTER 10
299
INNER 2-WAY TRAY
299
1 Specifications
301
CHAPTER 10 INNER 2-WAY TRAY
302
[15] [15]
309
F10-401-12
311
CHAPTER 11
313
INSTALLATION
313
CHAPTER 11 INSTALLATION
315
100 mm / 3.94 in. min
316
1010 mm / 39.8 in
316
2.2 Installing the Machine
318
2.4 Removing the Dummy Drum
321
2.5 Mounting the Drum Unit
323
2.9 Checking the Copy Images
334
2.13.1 Connecting the Line
338
2.13.3 Communications Test
338
3 Relocating the Machine
340
F11-401-01
341
5.2 Installation
343
6.1.1 Installation
348
6.2.2 Mounting the RAM
350
7.1 Parts to Procure
353
7.2 Unpacking
353
12345678
359
CHAPTER 12
367
MAINTENANCE AND INSPECTION
367
1 Periodically Replaced Parts
369
2 Guide to Durables
370
3 Basic Service Work
371
4 Cleaning During a Visit
372
Photosensitive drum
376
CHAPTER 13
377
TROUBLESHOOTING
377
F13-101-01
379
F13-101-02
380
2 Standards and Adjustments
381
Leading edge of paper
384
(middle of
389
(feed direction)
389
2.3.2 Gain Auto Adjustment
390
2.4.1 Checking the Sensors
394
F13-204-04
396
3.1.1 Site of Installation
397
3.1.2 Checking the Originals
397
3.1.5 Checking the Drum Unit
398
3.1.6 Checking the Paper
398
3.1.8 Others
398
Blank Page
399
3.2 Image Faults Samples
400
3.3.21 The copy is blank
415
3.4.1 AC power is absent
418
3.4.2 DC power is absent
419
3.5.1 Outline
429
3.5.2 Pickup Assembly
430
4.1.1 Outline
435
4.1.2 Checking the Sensors
435
F13-402-01
436
4.3 Sensors
437
4.4 PCBs
438
Description
439
F13-405-01
440
Symbol Name Notation Function
441
4.6 Cassette Unit
442
4.7 Inner 2-Way Tray
444
Check Pins
445
4.8.1 Image Processor PCB
446
4.8.2 DC Controller PCB
447
4.8.3 Power Supply PCB
448
4.8.4 Analog Processor PCB
449
F13-408-05
450
F13-408-06
450
5 Service Mode
451
5.2 Using the Mode
453
5.3 Service Mode Menus
454
F13-503-02
455
011 through 020
455
F13-503-03
456
F13-503-04
457
F13-503-07
460
F13-503-08
461
00000000
462
5.4.5 NCU Setting (#4B NCU)
498
5.4.6 ISDN Setting (#4C ISDN)
498
Function
500
Range Unit
500
#6 SCANNER-8 MODEL
502
#6 SCANNER-9 ADF
503
5.4.10 PDL (#8 PDL)
507
5.4.11 Counters (#9 COUNTER)
508
5.4.14 Clear (#12 CLEAR)
513
5.5.1 Outline
515
5.5.2 Test Mode Menu
516
*Not used
517
F13-505-02
517
F13-505-03
518
F13-505-04
519
5.5.3 D-RAM Test (1: D-RAM)
521
F13-505-06
522
5.5.4 CCD Test (2: CCD TEST)
523
5.5.5 PRINT Test (3: PRINT)
524
F13-505-09
529
F13-505-12
533
F13-505-13
535
F13-505-14
536
5.6 Report
539
• Memory Clear List
541
F13-506-01
541
5.6.2 Service Report
542
2. System Data List
543
F13-506-02
543
Number of Number of Number of
544
2001 07/18 19:18 FAX 001
545
7. Specifications Report
549
The following items are used:
549
F13-506-07
549
Type of report
551
Operation
551
6 Self Diagnosis
554
6.2 Error Codes
555
6.2.2 Finisher Error Codes
561
6.3.2 Error Codes
568
#0022 [TX] Call fails
575
CHAPTER 14
605
VERSION UP
605
1 Upgrading
607
F14-101-01
608
2 Upgrading by Downloading
609
CHAPTER 14 VERSION UP
610
2.3 Installing the Firmware
616
F14-203-02
618
F14-204-05
622
F14-204-06
622
2.5 Downloading for G3 FAX
626
[1] [2] [3] [4] [6][7][5] [8]
627
2.6.2 Downloading
628
F14-206-07
631
3.2.1 Making Preparations
633
3.2.2 Making Connections
634
3.2.3 Backing Up Data
635
F14-302-04
636
F14-302-05
636
F14-302-06
637
F14-302-07
637
F14-302-08
638
3.2.4 Downloading Backup Data
640
F14-302-12
641
F14-302-13
641
F14-302-14
642
F14-302-15
642
3.2.5 Managing Backup Data
644
A General Timing Chart
649
B General Circuit Diagram
651
C 1-cassette unit
653
D 2/3-cassette unit
654
E Inner 2-way tray
655
F Special Tools
657
G Solvents and Oils
659
FAX BOARD
661
1 Outline of the Manual
663
1 Introduction
667
2 Specifications
668
CHAPTER 2
671
BASIC OPERATION
671
F02-101-01
673
1.2 Functions
674
1.4 Functions
676
2.1.1 Line Selection Number
677
2.1.2 List of Functions
678
CHAPTER 3 TROUBLESHOOTING
681
No communication can be made
682
No call can be made
682
4.2.1 Correcting Faults
684
F03-402-01
685
FAX TELLINE
686
6 Service Switch
687
Printer Board-N1/Ethernet
689
3 Operation
699
Hierarchy of the Settings
700
Menu Name Description
700
OPERATION
703
1 Construction
705
CHAPTER 2 OPERATION
706
Expansion RAM DIMM Slot
707
1.2.2 Upgrading
708
DISASSEMBLY/ASSEMBLY
711
1 Disassembly and Assembly
713
1.1 Removing the Hard Disk
714
F03-102-03
716
1.3.3 After Replacement
719
1 Service Mode
723
• For non-fax model
724
• For fax model
724
F05-101-02
724
1.2 Functions of Service Mode
726
CHAPTER 4 TROUBLESHOOTING
727
2 Self Diagnosis
728
2.2 Warning Messages
729
2.3 Normal Error
730
2.4 Service Call Error
731
1 Wrist strap CK-0534-000 A
735
2002 CANON INC. CANON
737
100% reprocessed paper
738
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